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In various industrial control devices, as an important part of human-machine interaction, the switch button is a common product. In the current market, there are mainly two types of switch products, namely, mechanical switches and touch-sensitive switches.
The traditional mechanical switch adopts the pure mechanical principle and requires the operator to always apply pressure to the switch. Once the operator can not maintain the pressure applied to the switch for a long time, the device will stop running, and the product is easy to wear and long-time operation. The required maintenance costs are greater.
With the rapid increase in the level of domestic automation, manufacturers have higher and higher requirements for production, and traditional mechanical switches can no longer meet their needs. Based on the forward-looking concept, CAPTRON from Germany (Kebenlong) brings the most advanced switching technology in Europe to China, and has now matured in various fields of industrial control automation, providing more efficient solutions for domestic automation manufacturers. .
CAPTRON has tailored the touch sensor switch SENSORswitch (Figure 1) and solutions for the world's top non-standard automation equipment manufacturers. The use of capacitive touch sensing technology instead of the traditional mechanical operation, reducing the labor intensity of the operator, while also further improving the production efficiency, while also ensuring the smooth progress of production safety. In addition, the failure rate of the equipment is also greatly reduced compared to the use of conventional mechanical switches, thus ensuring the continuity of production and greatly reducing the standby probability in the production process. (figure 2)
Figure 1 CAPTRON Touch Sensing Safety Switch
Figure 2 (This line uses CAPTRON touch sensitive two-hand safety switches. The ergonomic design allows the user to operate very conveniently. The baffles on both sides effectively prevent misoperation. The intelligent program avoids the surface dirt on the product. Impact.)
Another global top auto parts manufacturer has optimized its production to improve the efficiency of its spare parts testing, and optimized every detail product line. As an important part of human-computer interaction, the selection of switches also affects the operating performance of the entire test equipment. CAPTRON's touch sensor switches provide customers with a perfect solution. The product's touch-based working methods make it possible for operators to operate quickly and efficiently.
The surface icon of the product can provide the operator with easy-to-understand prompts and make corresponding feedback on different product status; the programmable background LED indicator can be displayed according to the test program, and can be displayed at every step of the testing process. Operators are given prompts to ensure the accuracy of the testing process. (Figure 3) In addition, reliable product quality and robust product design provide quality assurance for the continuous operation of the test equipment, thereby ensuring the performance of the test equipment in both software and hardware.
Figure 3 (CAPTRON is used in spare parts test equipment. Due to the high frequency of use, not only has a higher quality of product requirements, but also need to be able to give the operator a simple and easy to understand tips to ensure that the test is accurate, easy to operate, and the process is clear.)
Advanced capacitive touch sensing technology
Compared with traditional mechanical switches, the CENSRON touch sensor switch SENSORswitch has superior sealing waterproof and anti-destructive properties. The pressureless operation method and the service life of up to 100 million times make it the best choice for many companies with single-handed start switches (Fig. 4) or two-hand safety switches.
Figure 4 CAPTRON single-handed start switch application in the automotive industry
Simple and comfortable operation and higher efficiency
During the operation of the device, the two-hand safety switch needs to be always active. If a conventional mechanical switch is used, the operator is required to apply pressure to the switch at all times. Once the pressure applied by the operator cannot be maintained for a long period of time, the apparatus will stop operating. With SENSORswitch, the operator only needs to put his hand on the operation surface to complete the corresponding operation, so as to effectively prevent the device from being suspended due to the excessive press strength.
Stress-free operation can not only greatly reduce the user's labor intensity, but also more effectively improve the customer's productivity and effectiveness.
Help you effectively cope with a variety of harsh application environments
The product features of SENSORswitch's anti-vandalism are mainly due to its integrated molding process and its internal intelligent program control. The product body completely meets the IP69K protection standard and is suitable for various application environments.
Regardless of whether the heavy object may cause damage to the surface of the product or the influence that the stain may attach to the surface of the product, the internal structure of the product and the intelligent program can be easily handled so that the product can maintain its original function and work efficiently. The unique program developed for the two-hand safety switch makes it possible to more rationally analyze the usage of the product for its specific application and provide the user with the highest level of safety protection.
Long life and completely maintenance-free
SENSORswitch will not have any mechanical wear during use, so no maintenance is required. In addition, due to the integrated product characteristics, the core circuit of SENSORswitch does not come into contact with any air, water, or other impurities during use, thereby greatly reducing the aging process of the product's core circuit and effectively improving the product. The service life.
According to tests, the lifespan of SENSORswitch can be more than 100 times that of traditional mechanical switches, reaching hundreds of millions of use cycles. Installed on frequently used equipment, sensor switches can be used continuously for 10 years without replacement. This greatly reduces the possibility of the production line being shut down due to product failure.
With the rapid development of China's automation industry, the market is increasingly demanding on all aspects of products, and the unique advantages of CAPTRON touch sensor switches are also emerging. At the same time, CAPTRON has strong technology development capabilities and can provide individuality to meet the needs of different customers. The services and solutions will continue to meet new demands from industry users.
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